Sustainability at Metalux Energy
At METALUX ENERGY LLP, sustainability is our driving force. As a 6,000-ton per annum lithium-ion battery recycling facility, we are actively working toward a cleaner and greener future. By 2030, our goal is to scale up to 30,000 tons per year, reinforcing our commitment to responsible battery waste management, carbon reduction, and a circular economy.
Our Key Sustainability Initiatives
Expanding Recycling Capacity for a Greater Impact
- Current Capacity: 6,000 tons per year of lithium-ion battery recycling.
- 2030 Target: 30,000 tons per year, making us one of the largest battery recyclers in India.
- By scaling operations, we will prevent millions of lithium-ion batteries from ending up in landfills, reducing toxic waste pollution.
Commitment to Carbon Neutrality
- 30% CO₂ Emission Reduction by 2030 – Through process optimization and renewable energy integration.
- Eco-Friendly Logistics & Transportation – Implementing low-emission battery collection and delivery systems.
- Sustainable Recycling Methods – Using energy-efficient material extraction techniques to lower the carbon footprint.
Renewable Energy-Powered Recycling Operations
- Solar-Powered Recycling Facilities – Aiming to run 50% of operations on renewable energy by 2030.
- Energy-Efficient Technology – Upgrading machinery to minimize energy consumption.
Advancing the Circular Economy
- Recovering & Reusing Lithium, Cobalt, and Nickel – Reducing dependency on environmentally harmful mining.
- Supplying Recycled Materials to EV & Energy Storage Industries – Supporting the electric vehicle (EV) revolution.
Regulatory Compliance & Industry Leadership
- Battery Waste Management Rules, 2022 Compliance – Meeting all government regulations.
- Strategic Industry Collaborations – Partnering with EV manufacturers and government agencies.
Our Vision
"At Metalux Energy LLP, we are building a
sustainable, scalable, and carbon-neutral battery recycling industry.
By increasing our capacity to 30,000 tons annually by 2030,
we aim to drive India’s transition toward clean energy and responsible
resource management."
Metalux Energy's Advanced Lithium-Ion Battery Recycling Technology
At METALUX ENERGY LLP, we use a combination of **Mechanical Processing** and **Hydrometallurgy** to efficiently recycle lithium-ion batteries. Our 6,000-ton annual capacity will scale up to 30,000 tons by 2030, making us a key player in India's battery waste management sector.
Step 1: Battery Collection & Pre-Treatment
- Battery Collection – From EVs, electronics, and industries.
- Sorting Process – Based on chemistry and charge.
- Pre-Treatment – Deep discharge for safety.
Step 2: Mechanical Processing
- Shredding Process – Breaking down batteries into smaller parts.
- Physical Separation – Using sieving, density & magnetic separation:
- Aluminum & Copper – For manufacturing reuse.
- Plastic Components – Recycled into raw materials.
- Black Mass – Sent for hydrometallurgy.
Step 3: Hydrometallurgical Process
- Leaching Process – Extracting lithium, cobalt, nickel & manganese.
- Purification & Precipitation – Recovery of:
- Lithium Hydroxide – Used for new batteries.
- Cobalt & Nickel Sulfates – Essential for EV batteries.
- Manganese Oxide – For industrial use.
- High Recovery Efficiency – 95%+ material recovery with minimal waste.
Step 4: Zero-Waste Disposal & Circular Economy
- Eco-Friendly Waste Disposal – Ensuring compliance with regulations.
- Material Reuse – Recovered materials supplied back to battery manufacturers.
- Closing the Loop – Supporting a sustainable circular economy.
Why is Metalux Energy’s Technology Superior?
High Recovery Efficiency
Our combined Mechanical + Hydrometallurgy process enables 95%+ metal recovery.
Environmentally Friendly
Hydrometallurgical processing minimizes toxic emissions compared to pyrometallurgy.
Zero Waste Approach
Every component of the battery is either recycled or safely disposed of.
Scalable & Future-Ready
Our process is designed to handle increasing battery waste as India’s EV industry grows.
Powering a Sustainable Future
At Metalux Energy LLP, we leverage cutting-edge technology to recycle lithium-ion batteries efficiently and responsibly. Our Mechanical + Hydrometallurgical process ensures maximum material recovery while supporting India’s transition to clean energy.
Our Recycling Process: Mechanical + Hydrometallurgy
Discharge & Demolition
Safely removes energy, isolates key components.
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Material Separation
Crushing & sieving for active material recovery.
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Chemical Processing
Leaching out valuable metals with zero waste.
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Material Refinement
Purified metals meet battery-grade standards.
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New Parts Production
Recycled materials fuel new battery manufacturing.
Key Government Schemes and Policies
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FAME India Scheme (Phase II)
While primarily focused on accelerating EV adoption, it indirectly supports recycling by encouraging the development of a robust EV ecosystem. Recycling infrastructure is expected to grow as EV penetration increases.
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Production Linked Incentive (PLI) Scheme for ACC
- Allocates ₹18,100 crore to boost domestic battery manufacturing, including incentives for recycling infrastructure.
- Aims to achieve 50 GWh of ACC battery manufacturing capacity, fostering a sustainable supply chain using recycled materials.
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Battery Waste Management Rules (2023)
- Mandates Extended Producer Responsibility (EPR), requiring manufacturers to collect and recycle used batteries.
- Sets recycling efficiency targets and prohibits hazardous landfill disposal.
- Formalizes collection networks via battery exchange programs and dedicated centers.
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NITI Aayog’s National Mission on Battery Storage
Emphasizes creating a circular economy for batteries, including recycling frameworks and partnerships with private players.
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E-Waste Management Rules (2022 Amendments)
Now includes Li-ion batteries under regulated waste categories, enforcing safe handling and recycling practices.
Research & Development (R&D)
Department of Science and Technology (DST)
Funds projects on eco-friendly recycling technologies.
CSIR Labs and IITs
Researching cost-effective methods for metal recovery (e.g., lithium, cobalt).
Global Collaborations
Partnerships with countries like Japan and Germany to adopt advanced recycling technologies.
Environmental and Economic Benefits
Implementing environmentally friendly recycling for lithium batteries has many environmental and economic benefits:
Resource Conservation:
Recycling conserves the demand for new mined materials, saving natural resources and reducing the environmental degradation linked to mining processes.
Energy Savings:
Recycling battery resources tends to require less energy than extracting and processing virgin resources, resulting in reduced greenhouse gas emissions.
Economic Opportunities:
The recycling business generates employment and leads to economic growth. With the growth in demand for secondary materials recovered through recycling, new business ventures arise in collection, processing, and manufacturing industries.
Challenges and Future Outlook
There are still several challenges in recycling lithium batteries despite the progress:
Collection Infrastructure
Setting up effective collection structures for end-of-life batteries is essential for providing a reliable supply of materials for recycling plants.
Technological Limitations
Certain recycling procedures remain in their infancy and need more research to become more efficient and cost-saving.
Sustainable Lithium Battery Recycling Practices
Synchronizing laws across countries can make the transportation and treatment of battery waste more globalized, leading to an integrated recycling industry.
